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Contains everything from CNC Basics to machine operation to programming to CAD/CAM to solid models and Mazatrol conversational programming. Presented from the book:
Programming of CNC Machines
(MAZATROL MACHINING CENTER PROGRAM EXAMPLE)

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   by Kenneth W. Evans
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Industrial Press Inc.
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On the left hand side of the screen, the acronym, SNo ., will be displayed and the columns will have the headings: NOM-Ø , No., APRCH-X, APRCH-Y, TYPE, WID-R, C-SP, FR and M . Because we selected Face Machining earlier, the rough and finish tools will be automatically developed. On the next line, R 1 F-Mill will be displayed.

 

NOMINAL DIAMETER? ( )

Input 3.0 for the Face Mill diameter

 

TOOL FILE CODE? ( )

Press Input to omit setting of this special identification code

 

MACHININING PRIORITY NUMBER? ( )

Press Input to omit

 

APPROACH POINT X , AUTO ?<MENU>( )

Press the AUTO SET menu key

 

This action will automatically set the approach point a safe distance from the part geometry in the X axis. This value is controlled by parameter setting and is typically 66% of the tool diameter.

 

Note: When AUTO SET is pressed, question marks are temporarily entered until the part geometry is entered and the values are changed relative to this geometry. The programmer can manually enter these values, if known, or other values are preferred.

 

APPROACH POINT Y , AUTO ?<MENU>? ( )

• Press the AUTO SET menu key

 

CUTTING DIRECTION <MENU>? ( )

 

Figure 22 Face MachiningCutting Direction

Courtesy of SolutionWare Corporation

 

Select X BI-DIR from the Menu keys (F1 from the function keys). X BI-DIR stands for Bi-Directional cutting along the X axis; whereas, X or Y UNIDIR stands for cutting along either axis in a single direction. X or Y BI or UNI-DIR SHORT means that the tool will not position completely off the part but by only 33%. Note: the subheadings F1-F9 are not present on a MAZAK controller. These are function keys on a standard keyboard and are used within the MazaCAM Editor only.

 

DEPTH OF CUT? ( )

Press the AUTO SET Menu key

By selecting the AUTO SET function, the controller calculates the difference between the full depth required and the finish allowance determined earlier in the program, and inputs this amount. In our case, it is .0402, because .0098 was the allowance and .050 is the stock removal amount.

 

WIDTH OF CUT? ( )

Press the AUTO SET Menu key

This value is based on 66% of the diameter of the tool selected, which, in our case, is the three-inch face mill, so, by pressing AUTO SET, the control will output approximately 2.7 for the width of cut.

 

CUTTING SPEED, AUTO?<MENU>? ( )

Press the AUTO SET Menu key

Pressing the AUTO SET Menu key uses the tool and material data previously entered into the program to determine the cutting speed (sf/min)

 

FEEDRATE, AUTO?<MENU>? ( )

Press the AUTO SET Menu key

Pressing the AUTO SET menu key uses the tool and material data previously entered into the program to determine the cutting feed rate (in/min)

 

M CODE? ( )

Coolant flow is activated here. Two M-Codes may be activated per tool.

 

Figure 23 M-Codes Menu Keys

Courtesy SolutionWare Corp.

 

Select 08 from the Menu keys (F6 from the function keys) for Flood Coolant

Press Input to omit the second M-Code selection

On the next line, F 2 F-Mill will be displayed for the Finish Face Mill.

Repeat the entries in a similar fashion, as above, for the required data.

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